Industry News
Industry information
1、 Industry background: The demand for compressed air treatment has surged
With the acceleration of global industrial automation, compressed air, as the "fourth largest energy source," is widely used in industries such as manufacturing, pharmaceuticals, food, and electronics. However, untreated compressed air contains a large amount of water vapor and impurities, which can easily lead to equipment corrosion, product contamination, and other problems. According to the "2023 Global Compressed Air Treatment Equipment White Paper", the annual growth rate of the high-efficiency drying equipment market is 8.2%, among which the vacuum regeneration adsorption dryer has become the market focus due to its energy-saving advantages.
2、 Technical analysis: How can vacuum regeneration adsorption dryer achieve energy efficiency breakthroughs?
1. Core principles
Adopting a dual tower adsorption structure, water is deeply removed through molecular sieves or activated alumina adsorbents. Unlike traditional heating regeneration dryers, it uses a vacuum pump to quickly reduce the pressure of the adsorption tower during the regeneration stage, allowing moisture to desorb in a low-pressure environment without the need for an external heat source, reducing energy consumption by 40% -60%.
2. Key technology upgrades
• Heatless regeneration technologyRegeneration of adsorbent is achieved through vacuum pump suction, avoiding thermal energy loss.
• intelligence control system： PLC automatically switches adsorption/regeneration cycles and monitors dew point in real-time (up to -70 ℃ or below).
• Modular designSupport parallel operation of multiple towers to meet the requirements of high traffic scenarios.
3. Comparative advantages
• energy consumptionVacuum regeneration type 0.02-0.05 kW · h/m ³, traditional heating type 0.15-0.3 kW · h/m ³
• Dew point stabilityVacuum regeneration type ± 2 ℃, traditional heating type ± 5 ℃
• Maintenance CycleVacuum regeneration takes 12-18 months, traditional heating takes 6-8 months
3、 Application scenario: Multi domain validation of device value
1. Food and pharmaceutical industry
Compliant with FDA/GMP standards, ensuring sterile compressed air supply. For example, in dairy product filling lines, a stable dew point of -40 ℃ can prevent packaging swelling.
2. Electronic manufacturing
Provide ultra dry air and humidity fluctuation rate for precision chip packaging<3% to reduce the risk of electrostatic breakdown.
3. Production of new energy batteries
In the drying process of lithium electrode sheets, when used in conjunction with a nitrogen generator, the residual oxygen is ≤ 1ppm.
4、 Market trend: policy driven and technological iteration go hand in hand
• Policy benefitsChina's "14th Five Year Plan" for energy conservation requires a 20% increase in energy efficiency for industrial gas supply systems, and many regions provide equipment subsidies.
• technological convergenceThe Internet of Things (IoT) enables remote monitoring and predictive maintenance, such as the Ceyes Air model supporting real-time alerts through WeChat mini programs.
• Breakthrough in industry pain pointsThe lifespan of the new corrosion-resistant adsorbent has been extended to over 5 years, and maintenance costs have been reduced by 30%.
5、 Selection and maintenance suggestions
Key parameters for selection
• Processing flow rate (m ³/min)
• Inlet temperature (recommended ≤ 50 ℃)
Target pressure dew point (selected according to ISO 8573 standard)
Maintenance points
Regularly replace the oil mist filter (recommended for 6000 hours)
Check the performance of the adsorbent annually, and if the saturation rate is greater than 85%, it needs to be regenerated or replaced
• Avoid instantaneous flow fluctuations exceeding 20% of the design value
6、 Future Outlook: Parallel Integration of Intelligence and Greening
With the application of AI algorithms in adsorption cycle optimization and the development of bio based adsorption materials, vacuum regeneration adsorption dryers will further reduce their carbon footprint. It is expected that by 2028, the global market share will exceed 5.2 billion US dollars, and Chinese manufacturing companies are expected to occupy more than 35% of the market share.
conclusion
As a revolutionary product in the field of compressed air purification, vacuum regeneration adsorption dryers are redefining industrial energy-saving standards.Ceyes AirContinuously cultivating technological innovation and providing customers with-70℃Dew point and energy consumption are lower than0.03kW·h/m³Customized solutions to assist enterprises in achieving green and intelligent manufacturing upgrades.
